Overview of Transformer bobbin EI-19×5.0 2+2pin pitch 12.50mm high frequency bobbin case plastic injection mould hard tooling customized

Transformer accessories refer to various auxiliary equipment or materials used in conjunction with transformers to assist them in achieving their functions. Transformer bobbin EI-19×5.0 2+2pin pitch 12.50mm high frequency bobbin case plastic injection mould hard tooling customized is crucial for the regular operation of transformers, as they can ensure stable operation under various environmental conditions and improve the efficiency and reliability of transformers. At the same time, the mintenance and upkeep of transformer accessories are also important links to ensure the normal operation of transformers, and regular inspections and replacements are needed to ensure their normal operation. Transformer accessories are essential auxiliary equipment and materials for the regular operation of transformers and are of great significance for stable operation and efficiency.

Transformer Accessories Mainly Include the Following Types

Transformer oil: used for insulation and cooling.

Transformer oil conservator: stored transformer oil and maintained a stable oil level.

Radiator: Used to transfer the heat generated by the transformer to the surrounding air and maintain stable transformer temperature.

Respirator: used to regulate the internal gas pressure of the transformer and prevent deformation of the transformer oil tank.

Explosion-proof tube: used to prevent the gas and oil flow generated in the event of internal faults in transformers from spraying out.

Insulation sleeve: used to protect the windings and leads of transformers, preventing electric shock and short circuits.

Thermometer: used to monitor the temperature of transformers and detect abnormal situations promptly.

Gas relay: used to monitor the pressure and temperature of the gas inside the transformer and detect faults promptly.

Voltage and current transformers: Used to convert transformers’ voltage and current signals into measurable electrical signals.

Lightning arrester: used to protect transformers from lightning and overvoltage impacts during operation.

Specifications of Transformer bobbin EI-19×5.0 2+2pin pitch 12.50mm high frequency bobbin case plastic injection mould hard tooling customized

This transformer bobbin fits the EI-19×5.0 core dimension. It has a 2 +2 pin setup. The pin pitch is specifically 12.50 mm. This spacing prevails and trusted. The style supports high-frequency transformer applications. It manages the needs well.

The bobbin is made using plastic shot molding. This process guarantees consistency and toughness. Difficult tooling is made use of for production. Hard tooling means solid steel molds. These mold and mildews are tailor-made for this certain bobbin design. Custom tooling assurances specific measurements each time. The bobbin meets limited resistances. This precision is critical for transformer efficiency.

The material is top quality plastic. It provides good electrical insulation. It also stands up to warm from transformer operation. The plastic is durable. It stands up to breaking or warping over time. The bobbin framework is robust. It secures the wire windings effectively.

The EI-19×5.0 core is a standard dimension. This bobbin functions flawlessly with it. The 2 +2 pin configuration offers clear primary and additional winding splitting up. The 12.50 mm pitch appropriates for several cord gauges. Assembly is simple. The design aids keep proper winding positioning. This keeps the transformer efficient.

Custom tooling permits certain features. Maybe you need unique flanges or installing factors. Hard tooling makes this possible. It produces a part exactly to your drawing. The outcome is a high-precision part. It fits your transformer develop completely. Shot molding provides smooth surfaces. This prevents cord damages throughout winding.

This bobbin is a functional remedy for EI-19×5.0 transformers. It provides the required electric isolation. It supplies mechanical support for the windings. The tough tooling financial investment means constant, trustworthy parts. You get a bobbin developed for high-frequency usage. It sustains reliable transformer production.

Applications of Transformer bobbin EI-19×5.0 2+2pin pitch 12.50mm high frequency bobbin case plastic injection mould hard tooling customized

This EI-19×5.0 transformer bobbin is an essential component for developing tiny, reliable transformers. Its 2 +2 pin format and 12.50 mm pin pitch are conventional for numerous high-frequency usages. This spacing maintains cords separate and avoids electrical shorts. The bobbin holds the core firmly and guides the winding wire specifically.

You locate this bobbin in button setting power materials (SMPS). These supplies need parts working reliably at high regularities. The bobbin’s product takes care of the heat and electric stress and anxiety well. It fits EI-19×5.0 laminated cores perfectly. This core dimension prevails for low to moderate power requirements.

DC-DC converters utilize this bobbin also. These converters change voltage degrees effectively. The bobbin’s layout sustains the needed winding configurations. It assists take care of the magnetic fields inside the transformer. This causes stable efficiency and less power loss.

Little battery chargers count on these bobbins. They need compact, secure transformers. The 12.50 mm pin pitch fulfills security rules for spacing. This is necessary for protecting against electrical mistakes. The bobbin supports automated setting up, making manufacturing faster and less costly.

LED vehicle drivers are one more major use. They need effective power conversion. This bobbin assists build the little transformers inside LED power supplies. It takes care of the fast changing currents without troubles. Its shape assists dissipate warmth efficiently.

We make this bobbin making use of hard tooling for plastic injection moulding. This tooling is an investment. It allows high-volume production. The moulds are really sturdy. They create thousands of similar bobbins. Each bobbin meets tight dimensional resistances.

Clients commonly require customized alterations. We can readjust the bobbin style. This may include transforming pin lengths, adding installing features, or changing the flange form. The hard tooling process makes sure these customized parts are likewise consistent and top quality. This is important for dependable transformer production.

Company Profile

PDDN Photoelectron Technology Co., Ltd. is one of the leading enterprises in power electronics technology and power products, which is fully involved in developing solar inverters， transformers, voltage regulators, distribution cabinets, thyristors， modules， diodes， heaters, and other electronic devices or semiconductors. We will be committed to providing users with high-quality, efficient products and considerate service.

It accepts payment via Credit Card, T/T, West Union, and Paypal. PDDN will ship the goods to customers overseas through FedEx, DHL, by sea, or by air. If you want high-quality Transformer bobbin EI-19×5.0 2+2pin pitch 12.50mm high frequency bobbin case plastic injection mould hard tooling customized, please send us inquiries; we will be here to help you.

Payment Methods

L/C, T/T, Western Union, Paypal, Credit Card etc.

Shipment

By sea, by air, by express, as customers request.

Storage Conditions

1) Store in a dry environment at room temperature.

2) Avoid damp and high temperature.

3) Use immediately after opening the inner packing bag.

5 FAQs of Transformer bobbin EI-19×5.0 2+2pin pitch 12.50mm high frequency bobbin case plastic injection mould hard tooling customized

This transformer bobbin fits EI-19×5.0 laminations. It has a 2+2 pin configuration. The pin pitch is 12.50mm. It’s designed for high-frequency transformer applications. We make these using plastic injection moulding. Hard tooling is used for production.

What is this bobbin exactly?
It’s a plastic case holding transformer windings. It fits the EI-19×5.0 core shape. The pins are arranged as two separate pairs. Each pin pair has a 12.50mm distance between pins. This structure supports the wire coils neatly.

What is its main purpose?
Its job is to organize and insulate copper wire windings. It works inside high-frequency transformers. These transformers are common in switch-mode power supplies. The design ensures precise winding placement. This is vital for good electrical performance.

Can I get a custom version?
Yes, we specialize in customized bobbins. We can adjust the design to your needs. This includes pin count, shape details, or specific features. Changes require creating a new injection mould. We handle the entire custom tooling process.

What plastic material is used?
We typically use high-temperature thermoplastics. Common choices are PBT, PET, or Nylon. These plastics handle heat well. They offer excellent electrical insulation. They are also strong and durable. The exact material depends on your application requirements.

Why use hard tooling for moulds?
Hard tooling means steel moulds. Steel moulds last much longer than soft tooling. They produce parts with very high precision. They ensure consistent quality over huge production runs. This method is cost-effective for large quantities. It delivers reliable, repeatable bobbins every time.